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Efficiency Engineered Plastic Strap Manufacturing Machine Energy Smart PP Processing Line

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Efficiency Engineered Plastic Strap Manufacturing Machine Energy Smart PP Processing Line

Efficiency Engineered Plastic Strap Manufacturing Machine Energy Smart PP Processing Line
Efficiency Engineered Plastic Strap Manufacturing Machine Energy Smart PP Processing Line

Büyük resim :  Efficiency Engineered Plastic Strap Manufacturing Machine Energy Smart PP Processing Line

Ürün ayrıntıları:
Menşe yeri: Çin
Marka adı: CHUQI
Ödeme & teslimat koşulları:
Min sipariş miktarı: 1 takım
Ambalaj bilgileri: Ahşap Kutu
Teslim süresi: 60 gün
Ödeme koşulları: T/T
Yetenek temini: 100 takım
İletişim

Efficiency Engineered Plastic Strap Manufacturing Machine Energy Smart PP Processing Line

Açıklama
Termal yönetimi: Dökme Alüminyum Isıtıcılar + PID + SSR Yalıtım Tasarımı: 50mm Kalınlığında Fırın İzolasyonu
Güç Çekirdeği: Yüksek Verimli Motor + ABB İnvertör Soğutma Stratejisi: Sıcaklık Kontrollü Otomatik Başlatma/Durdurma
Verimlilik Sonucu: Ton Ürün Başına %10-20 Daha Düşük Güç Sıcaklık kontrolü doğruluğu: ±1°C, Isı Atıklarını Azaltır
Tasarım Felsefesi: Sistematik Verimlilik Mühendisliği
Vurgulamak:

energy-efficient PP processing line

,

PP strapping band production machine

,

smart PP strapping manufacturing line

Efficiency Engineered: The Energy-Smart PP Processing Line
In today's competitive manufacturing landscape with rising energy costs, production line efficiency directly impacts product competitiveness. Our energy-smart PP processing line incorporates comprehensive efficiency engineering from thermal, electrical, and operational management perspectives. The extruder utilizes zone-independently controlled cast aluminum heaters with high thermal efficiency and intelligent PID regulation to minimize ineffective heating. The oven features 50mm thick high-quality insulation that significantly reduces heat loss. Main drives and winders employ high-efficiency motors and inverters, while cooling fans automatically start and stop based on temperature feedback. These integrated measures represent systematic energy optimization designed to substantially reduce energy consumption per ton of product, converting every kilowatt-hour into measurable output value.
Key Features & Specifications
Efficient Heating System
  • Cast aluminum heaters provide superior thermal conductivity
  • Independent zone control with solid-state relays (SSR) and PID temperature modules
  • Rapid heating and precise heat preservation capabilities
  • Reduced overshoot and energy waste from thermal inertia
Comprehensive Thermal Insulation
  • Setting oven features full-body insulation plus hot air curtains or thermal barriers at inlets/outlets
  • High-temperature pipelines (including die connections) are wrapped with insulation
Power System Efficiency
  • Main extrusion motor utilizes high-efficiency models
  • High-performance ABB inverter enables soft start and on-demand power delivery
  • Eliminates no-load losses associated with constant frequency operation
Intelligent Cooling Management
  • Cooling fans and water pumps adjust automatically based on temperature sensor feedback
  • Achieves "cooling on demand" through variable airflow and water flow control
  • Eliminates continuous full-speed operation for significant energy savings
Technical Parameters
Parameter Category Parameter Item Specification / Description
Heating System Heater Type Cast Aluminum Heaters
Temperature Control Method PID + SSR (Solid-State Relay)
Heating Time (Room Temp → Set) Approx. 30-45 minutes
Insulation Measures Oven Insulation Thickness 50 mm High-Temp Glass Wool
Surface Temp Rise (vs. Ambient) ≤ 15°C (at steady-state operation)
Power Efficiency Main Motor Efficiency Class GB3 or above (equivalent to IE3)
Inverter Brand/Efficiency ABB, > 97%
Intelligent Cooling Cooling Fan Control Temperature-Controlled Auto Start/Stop/Speed
Cooling Water Pump Recirculating, Adjustable Flow
Comprehensive Efficiency Specific Power Consumption per Ton (Reference) 10-20% lower than conventional design
Frequently Asked Questions
Q: How much electricity can your "energy saving" actually save? Is there data to support it?
Energy savings vary with product specification, production speed, and local climate (affecting cooling load). We can provide a comparative analysis based on typical operating conditions. For example, compared to older lines using ceramic heater bands, no oven insulation, and constantly running fans, this line primarily achieves savings through: 1) Improved heating efficiency (~5-8%); 2) Reduced heat loss from oven insulation (~10-15%); 3) Intermittent operation of fans/pumps (~5-10%); 4) High-efficiency motors and inverters (~3-5%). The combined potential energy saving is typically in the range of 10%-20%. For a line consuming hundreds of thousands of kWh annually, this translates to tens of thousands of dollars saved in electricity costs each year.
Q: If insulation is too good, could it hinder equipment heat dissipation and affect electrical component lifespan?
This is an excellent question. Our insulation design employs targeted thermal management, not simple wrapping. Insulation mainly covers process components needing high temperatures (e.g., oven, die head), while for components requiring cooling like electrical cabinets and motors, we not only avoid insulation but enhance ventilation design. The control cabinet has cooling fans and filters; key motors have adequate cooling air passages. This design principle of "insulate where needed, dissipate where required" ensures both energy savings and stable equipment operation with component longevity.

Etiket:

synchronous PP strapping line,

PP strapping production line,

high productivity PP strapping machine

İletişim bilgileri
Jiaxing Chuanqi Machinery Equipment Co., Ltd.

İlgili kişi: Mr. Alex

Tel: 86-18858326160

Sorgunuzu doğrudan bize gönderin (0 / 3000)

Diğer ürünler
4x Productivity Multiplier Synchronous PP Strapping Line For Industrial

4x Productivity Multiplier Synchronous PP Strapping Line For Industrial

Verimlilik Çarpanı: ~4x

Temel teknoloji: 1-Out-4 Akışlı Iraksak Pafta Kafası

Çıktı formu: Dört Telli Senkron

Yatırım Verimliliği: Yüksek (Tek Makine Girişi, ~4x Çıkış)
Packaging Industry Precision In Quadruplicate 1-Out-4 PP Extrusion System

Packaging Industry Precision In Quadruplicate 1-Out-4 PP Extrusion System

Hassas Çekirdek: CFD Optimize Edilmiş İntegral Akışlı Iraksak Kalıp Kafası

Anahtar Toleransı: Teller Arası Genişlik Farkı ≤±0,05mm

Akış Kanalı Kalitesi: Ayna Kaplama Cilası (Ra≤0,2μm)

Homojenizasyon Tasarımı: Dahili Çok Kademeli Tamponlama ve Ayarlanabilir Direnç
Command Central Pp Strap Making Machine PLC-Computerized Control Hub For PP Lines

Command Central Pp Strap Making Machine PLC-Computerized Control Hub For PP Lines

Kontrol Mimarisi: Merkezi PLC + HMI

Operatör arayüzü: Grafiksel Dokunmatik Ekran

Çekirdek işlev: Çok Gruplu Süreç Reçete Yönetimi

Teşhis yeteneği: Gerçek Zamanlı Alarm ve Arıza Konumu
Built to Endure PP Strapping Band Production Line Heavy Duty PP Extrusion Workhorse

Built to Endure PP Strapping Band Production Line Heavy Duty PP Extrusion Workhorse

Çekirdek Aşınma Parçaları: 38CrMoAlA Nitrürlenmiş Çelik

Yüzey sertliği: ≥HV1000

Tahrik Sistemi: Sertleştirilmiş ve Taşlanmış Şanzıman

Yapısal Felsefe: Ağır Hizmete Uygun Güçlendirilmiş Tasarım
Tension Perfected PP Strapping Band Production Line From Stretch To Coil With Servo Precision

Tension Perfected PP Strapping Band Production Line From Stretch To Coil With Servo Precision

Sürücü Çekirdeği: Tam Hat Servo Motor Çözümü

Kontrol Modu: Kapalı Döngü Gerginlik/Tork Kontrolü

Anahtar bileşen: Bağımsız Servo Sargı Milleri

Kontrol doğruluğu: Gerilim Dalgalanması ≤±3%
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